Archive for the ‘Product Information Releases’ Category

MaxxForce

 

 

 

Jasper Engines & Transmissions is pleased to announce a new product in our line of remanufactured diesel engines.

JASPER now offers the MaxxForce DT Complete engine, available on exchange, for the following 2007-2009 International/Navistar applications:

CXT
3300
3800
3900
4300
4400
IC Corporation CE 300
IC Corporation FE 300
IC Corporation RE 300

“Each complete engine is remanufactured using a standard set of new parts,” said Brad Boeglin, JASPER New Product Development Team Leader.  “All other castings and components are remanufactured to meet or exceed OEM specifications.”

The International MaxxForce DT Complete includes the block, head, crank, cam and lifters, rods and pistons, valve train, front cover, oil pump, oil pan, oil filter, oil cooler, water pump, intake manifold, crank hub, flywheel housing, front engine mount and bellhousing.

“JASPER’s remanufactured complete engine includes thorough cleaning, precise machining, assembly and testing processes that will help assure the customer of maximum engine life and performance,” added Boeglin.

The International MaxxForce DT Complete is covered by a one year parts and labor warranty. Full warranty disclosure is available on our website or upon request.

For more information on the remanufactured diesel products of Jasper Engines & Transmissions, contact us at 1-800-827-7455.

 

POD305

Jasper Engines and Transmissions has expanded its Gas Engine Remanufacturing Division within the Jasper, Indiana, facility.

The Jasper facility utilized four remanufacturing lines (called PODs) in which an engine went from a core, to a finished product, within one remanufacturing unit.  Each POD has specific engine families that it remanufactures.  This allows each POD to become specialized with those engine families, which helps JASPER produce a quality product and produce it more efficiently.

The need for a fifth POD was realized as early as November, 2013, as increased sales of JASPER remanufactured Ford modular engines (4.6L and 5.4L Triton V8 and 6.8L V10) exceeded the Gas Engine Division’s maximum production. “We were selling 28 units per day at the start of the year,” said Randy Bauer, Jasper Facility Gas Division Manager.  “We’re currently averaging 33 sales per day of these units.”

“We were spending a considerable amount of overtime to produce these units,” Bauer said. “With this engine family remanufactured in a separate POD, we’ll reduce the amount of overtime that our Associates are working, and at the same time improve the ergonomic part of their work.”

The new POD, named POD 305, began gas engine remanufacturing on June 1st after months of development, and the relocation of JASPER’s Differential Division.  A team of Associates handles engine remanufacturing duties within five areas: disassembly, prep and repair, head machining, block machining and assembly/testing.

This POD expands on an open concept method used in other areas within the Gas Division.  “We had open floor space available to configure each department in a U-shaped design,” said Bauer.  “We found this design to be very successful in the disassembly and assembly areas in our other PODS, so it was used in each area of 305, said Bauer.”

“The U-shaped design gives Associates more room to work, and it’s more visible and manageable for Team Leaders to check in on progress,” he said.  “This is in contrast with areas in our existing PODS that utilize a linear form of remanufacturing, where work space is at a premium.”

The open concept of POD 305 also allows customers to see what happens while they are on tour.  “The linear fashion of the old-style PODs is very cramped, and it’s hard to get tours to view the processes,” Bauer said.  “With POD 305, customers will be able to see from the aisle way, looking into the area, and get a much better view of the quality of our product.”

With the formation of the Power Drive Transmission facility later this year, the Gas Division is anticipating additional floor space within the Jasper Facility to transform their existing PODs in a similar fashion.

For more information on the complete line of remanufactured gas engines from Jasper Engines & Transmissions, please call 800-827-7455.

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Another Remanufactured JASPER Differential is Now Available!

Nissan Dana 44 Rear Differential

JASPER is pleased to announce the release of the Nissan Dana 44 Differential.

Applications released include:
2004 – 2007

Nissan:
Titan RWD/4WD (Rear axle only)

This JASPER Remanufactured Differential has several advantages over Dealer O.E. and/or Competition
with updates including:

•  JASPER offers an available upgrade from the standard-style O.E. differential to a TrueLoc (TrueLoc
is a helical-gear style limited-slip differential that maximizes wheel traction and enhances driving and
handling characteristics)

•  100% of yokes are replaced or sleeved to achieve a perfect sealing surface.

•  Precise tooth contact pattern is set utilizing the full structure of the gear, on both the coast and drive
side of the ring and pinion, improving the life of the differential.

•  Three bottles of gear oil will be supplied with this differential at NO CHARGE!

•  Immediate availability!

For more information on the remanufactured products of Jasper Engines & Transmissions, please give us
a call at 800-827-7455.

JASPER is pleased to announce the re-release of the Toyota 1MZ-FE 3.0L DOHC engine. JASPER’s Quality and R&D Team are constantly looking for ways to improve new AND existing products. As a 100% Associate-Owned Company, every JASPER Associate is committed to providing you with best drivetrain products available. Don’t replace your vehicle, repower it with a high-quality JASPER component, we’ve been perfecting the art of remanufacturing since 1942.

Applications released include:

1994 – 2004

Toyota:
Camry
Avalon
Solara
Sienna
Highlander

Lexus:
ES300
RX300

This JASPER remanufactured 3.0L engine has several advantages over Dealer O.E. and/or Competition…

  • JASPER re-engineered pistons with larger oil return holes to assist in oil drain back, which prevents the rings from sticking
  • Updated Plasma Moly rings for better durability, reduced cylinder wear and to provide 3X more oil drain back
  • 100% installation of valve covers and PCV valves to reduce the risk of oil consumption
  • 100% installation of NEW Nitrided Valves to provide additional heat resistance, better lubricity and to reduce guide wear
  • 100% installation of NEW water pump
  • 100% testing of camshaft actuators to verify proper performance

For pricing and more information on this Toyota engine or other remanufactured products of Jasper Engines & Transmissions, contact us at 1-800-827-7455.

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JASPER Remanufactured Late Model GM 5.3L Engines are Now Available

An Extension to a Current JASPER Remanufactured Engine is Now Available!

JASPER is pleased to announce the release of the late model General Motors 5.3L engine.
Applications released include:

2010 – 2013

Chevrolet:
Avalanche
Tahoe
Suburban
Colorado
Express

GMC:
Yukon
Canyon
Savana

Hummer:
H3

This JASPER remanufactured 5.3L engine has several advantages over Dealer O.E. and/or Competition…

  • Installed and 100% tested VVT (Variable Valve Timing) gear
  • JASPER utilizes a tighter piston-to-wall clearance to prevent “cold piston slap”
  • Cylinder heads are pressure tested to ensure quality
  • Latest-design OE lifters are installed to reduce lifter noise
  • 100% NEW head bolts are installed to ensure proper clamp load

For more information on this 5.3L engine or other remanufactured products of Jasper Engines & Transmissions, contact us at 1-800-827-7455.

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JASPER Now Offers Ford 6F50/6F55 Transmissions

JASPER is excited to announce the release of the Ford 6F50/6F55 FWD and AWD, Electronically-controlled Transmissions.

Applications released include:

2007 – 2009

Ford:
                       Mercury:                        Mazda:                         Lincoln:
Edge                         Sable                               CX-9                              MKX
Flex
Fusion
Taurus
Taurus X

JASPER’s Remanufactured Ford 6F50/6F55 Transmissions, have several advantages over Dealer O.E. and/or Competition with updates including:

  • Every solenoid pack is tested to verify the solenoids and wiring properly operate before installation
    into the transmission
  • Both speed sensors are tested through the CAN (Controller Area Network) network to verify correct operation before installation
  • IMS (Internal Mode Switch) is tested through all ranges using the CAN network to verify proper function before installation
  • 100% remanufactured valve body, including vacuum testing to ensure restored hydraulic integrity
  • 100% installation of OEM clutches

For more information on the remanufactured products of Jasper Engines & Transmissions, contact us at 1-800-827-7455.

47RE

 

Jasper Engines & Transmissions offers the Chrysler 47RE/48RE transmissions with a triple disc converter. This transmission is available for the following 1994-2007 applications:

•  Dodge Ram 2500-3500 RWD and 4WD trucks mounted behind the 5.9L Cummins Diesel engine

“In 2013, JASPER released converters for sale ‘over-the-counter’ which included a heavy-duty triple disc for the 47RE and 48RE transmissions,” said Judah Delorenzo, JASPER’s Planning and Life Cycle Manager. “Due to the popular demand for this converter, JASPER is pleased to announce the release of this transmission with the upgraded converter added.”

The triple disc converter utilizes three lock-up surfaces, each bonded with a high thermal engagement (HTE) lining. “This design gives 1.7 times more holding capacity over the original design piston,” says Craig Leuck, JASPER Transmission Division Manager. The HTE lining can better withstand the heat that’s generated by the torque converter.”

This JASPER remanufactured transmission is subjected to such strict, high-quality processes…

•  Disassembly, meticulous inspection and thorough cleaning of components.
•  All NEW and remanufactured parts are carefully inspected for correct tolerances to assure dependability.
•  JASPER’s research and product development ensures that concerns/issues in OEM design are corrected.
•  Dynamometer testing simulates in-vehicle operation to assure trouble-free runability.
•  A Premium Service Plan is available that offers customers an even greater value.

 

JASPER is excited to announce the release of the late model Ford 5R110 Rear & 4 Wheel Drive, Electronically Controlled Transmission.

Applications released include:

2009 Ford: F250, F350, F450 & F550

JASPER’s Remanufactured Ford 5R110 Transmission, has several advantages over Dealer O.E. and/or Competition with updates including:

  • Installation of 100% a new multi-plate lockup piston for higher torque capacity
  • Use of an updated spring retainer for the low/reverse clutch to prevent the snap ring from popping off resulting in metal contamination, clutch failure and unit failure
  • Low diode snap ring is updated to the latest design
  • Installation of a new forged/billet front cover for the converter to prevent flexing at the studs and to ensure better heat sink for the lockup piston lining
  • Installation of an upgraded low sprag
  • Re-staking of all early reverse planetary pinion pins with 12 tons of pressure
  • Supply & 100% testing of Range Sensor
  • Low reverse diode is updated to later style because the early style can side load
  • Low reverse snap ring is updated to the latest style to keep ring from rotating in the case

For more information on the remanufactured products of Jasper Engines & Transmissions, contact us at 1-800-827-7455.

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JASPER Offers GM 6T70E & 6T75E Transmission

Jasper Engines & Transmissions is pleased to announce the release of the GM 6T70E & 6T75E Front Wheel/All Wheel Drive, CAN Electronically-Controlled Transmission.

Applications released include:
2007 – Current

GM 6T70E

Chevrolet:
Equinox
Traverse
Malibu

GMC:
Acadia

Saturn:
Outlook
Aura

Buick:
Enclave

Pontiac:
G6
Torrent

 

This Remanufactured JASPER Transmission has several advantages over the competition:

  • 100% installation of updated 3rd/5th & Reverse Wave Plate
  • JASPER will be supplying the TCM (Transmission Control Module) which is located inside the transmission
  • JASPER will reprogram the TCM to the latest available GM calibration
  • 100% installation of OEM Friction Clutch Plates
  • 100% Dynamometer-tested transmission with a state-of-the-art JASPER developed CAN (Controller Area Network) software package

For more information on the remanufactured products of Jasper Engines & Transmissions, contact us at 1-800-827-7455.

 

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JASPER Offers GM 3.6L Engine

Another Remanufactured JASPER Engine is Now Available!

JASPER is pleased to announce the release of the GM 3.6L High Feature, Dual Over Head Cam, Port Injected, Variable Valve Timing engine. This unit will include all 4 Camshaft Actuators, and Harmonic Balancer.

Applications released include:
2004-2008
Cadillac CTs, STS & SRX
GMC Acadia
Saturn Outlook
Buick Enclave

This Remanufactured JASPER Engine has several advantages over the competition:

  • 100% installation of NEW nitrated engine valves for improved heat resistance and the reduction of valve guide wear
  • Re-engineered JASPER piston with graphite coating to help prevent dry start-up and piston scuffing
  • 100% installation of NEW roller chains to prevent chain noise and excessive wear (2004-07 only)
  • 3 spoke dual belt balancers are replaced with 6 spoke to reduce engine noise
  • OEM only offers short block and heads, no long block is available at this time
  • JASPER will supply updated valve cover gasket to assist in proper PCV operation

For more information on the remanufactured products of Jasper Engines & Transmissions, contact us at 1-800-827-7455.